Start by verifying that the Service Principal has the necessary permissions (for example Contributor role) to create and manage HDInsight clusters.
Verify also the Azure Key Vault secret is accessible, the storage account is in the same region as the cluster, and the SQL Server for HCatalog allows access from the cluster IP range.
If the issue persists, try increasing the Time to Live or reaching out to Azure Support for further assistance.
https://learn.microsoft.com/en-us/answers/questions/418412/hdinsight-cluster-deployment-failure